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High-Sensitivity Helium Leak Testing Machine for Lithium Battery Pack | Accumulation Chamber Leak Testing Equipment for EV Battery Manufacturing

High-Sensitivity Helium Leak Testing Machine for Lithium Battery Pack | Accumulation Chamber Leak Testing Equipment for EV Battery Manufacturing

ब्रांड नाम: HeJin
मॉडल संख्या: एचजे141
एमओक्यू: 1 सेट
कीमत: Negotiatable
भुगतान की शर्तें: टी/टी, एल/सी
आपूर्ति करने की क्षमता: प्रति माह 10 सेट
विस्तृत जानकारी
उत्पत्ति के प्लेस:
चीन
प्रमाणन:
Calibration Certificate(Cost Additional)
DIMENSIONS:
≤ 800*800*1500 मिमी
आचरण गैस:
हीलियम
आउटपुट दबाव:
0.1mpa
हीलियम चार्जिंग दबाव:
0~10KPa(समायोज्य±0.1KPa)
हीलियम चार्जिंग सांद्रता:
कॉन्फ़िगर करने योग्य (10%-50%)
हीलियम चार्जिंग चक्र समय:
<180 एस/पीसीएस
रिसाव का पता लगाने की दर:
1E-3 मिलीबार.एल/एस
हीलियम वसूली दक्षता:
पुनर्प्राप्त नहीं
शोर स्तर:
≤70dB (उपकरण से 1 मीटर दूर)
द्रव्यमान घनत्व:
≤500किग्रा/㎡
पैकेजिंग विवरण:
एल/सी, डी/ए, डी/पी, टी/टी, वेस्टर्न यूनियन, मनीग्राम
उत्पाद का वर्णन
High-Sensitivity Helium Leak Testing Machine for Lithium Battery Pack | Accumulation Chamber Leak Testing Equipment for EV Battery Manufacturing
Product Brief Description

Ensuring leak-tight lithium battery packs is critical for electric vehicle safety, battery longevity, and manufacturing quality. HeJin's High-Sensitivity Helium Leak Testing Machine is specifically engineered for precision leak localization of lithium battery PACK assemblies using helium as the tracer gas.

Unlike conventional pressure decay methods that only indicate whether leakage exists, this system accurately identifies the exact leak position through an advanced helium accumulation chamber and helium mass spectrometer probe. Manufacturers can quickly locate leakage points, reduce rework time, and improve production yield.

Designed and manufactured by HeJin, a professional source manufacturer of leak testing equipment, this solution combines reliable engineering, user-friendly operation, and stable long-term performance for modern battery production lines.

Product Introduction

The HeJin Lithium Battery Pack Helium Leak Testing Machine adopts the Accumulation Chamber + Helium Probe Detection Method.

During testing, helium is filled into the battery pack under controlled pressure. If leakage exists, helium escapes into the accumulation chamber and mixes evenly with the surrounding air. A highly sensitive helium mass spectrometer probe then scans the chamber, accurately detecting and locating the leakage point.

Compared with conventional air leak testing methods, helium leak testing offers significantly higher sensitivity, making it ideal for new energy battery manufacturing, automotive components, refrigeration systems, electronic products, and precision sealed assemblies.

Its compact structure, flexible parameter settings, and reliable detection capability enable manufacturers to establish a standardized leak testing process while reducing false judgments and improving product consistency.

Product Features
  • Ultra-High Leak Detection Sensitivity

    Capable of detecting leak rates as low as 1E-3 mbar·L/s, allowing manufacturers to identify extremely small leakage paths before products leave the factory.

  • Precise Leak Localization

    Instead of only determining pass or fail, the helium probe accurately pinpoints the leakage location, making repair faster and more efficient.

  • Adjustable Helium Charging Parameters

    Helium charging pressure and concentration can be configured according to different battery pack designs and production requirements.

  • Compact Equipment Structure

    Compact footprint allows easy integration into existing production lines or laboratory environments.

  • Low Operating Noise

    Noise level remains below 70 dB, creating a comfortable working environment.

International Reference Standards
Standard Description
ISO 20485 Non-destructive testing — Leak testing — Tracer gas method
ASTM E499 Standard Practice for Leak Testing with Helium Mass Spectrometer
ASTM E493 Standard Practice for Leak Testing Using Mass Spectrometer
ISO 14644 Cleanroom considerations for precision leak testing environments
IEC 60068 Series Environmental reliability verification of sealed components
Technical Parameters
Parameter Specification
Place of Origin China
Equipment Dimensions ≤800 * 800 * 1500 mm
Detection Gas Helium
Output Pressure 0.1 MPa
Helium Charging Pressure 0–10 kPa (Adjustable ±0.1 kPa)
Helium Charging Concentration Configurable (10%–50%)
Helium Charging Cycle Time <180 s/PCS
Leak Detection Rate 1E-3 mbar·L/s
Helium Recovery Efficiency Non-Recoverable
Noise Level ≤70 dB (Measured at 1 Meter)
Maximum Applicable Mass Density ≤500 kg/m²
Packaging Plywood Case
Calibration Calibration Certificate Available (Optional)
Product Functions
  • Lithium Battery Pack Leak Detection
  • EV Battery Pack Airtightness Verification
  • Leak Position Identification
  • Helium Accumulation Testing
  • Production Line Quality Inspection
  • Incoming Product Validation
  • Process Verification
  • Final Product Leak Inspection
Testing Objects
  • Lithium Battery PACK
  • Battery Modules
  • Battery Enclosures
  • EV Battery Systems
  • Battery Cooling Plates
  • Aluminum Battery Cases
  • Electric Vehicle Components
  • Refrigeration Components
Detectable Leak Items
  • Housing weld seams
  • Laser welding joints
  • Sealing rings
  • O-rings
  • Pipe joints
  • Cooling channels
  • Battery enclosure connections
Detailed images

High-Sensitivity Helium Leak Testing Machine for Lithium Battery Pack | Accumulation Chamber Leak Testing Equipment for EV Battery Manufacturing 0

FAQ
Q1. Why use helium instead of compressed air?

Helium molecules are extremely small and chemically stable, allowing much higher leak detection sensitivity than conventional air pressure methods.

Q2. Can the machine locate the exact leak position?

Yes. The helium probe enables precise leak localization instead of simply indicating whether leakage exists.

Q3. Is the helium concentration adjustable?

Yes. The charging concentration can be configured from 10% to 50% according to product requirements.

Q4. Can this equipment be customized?

Absolutely. HeJin provides customized fixtures, software interfaces, automation integration, and testing solutions.

Q5. What industries is this machine suitable for?

It is widely used in lithium battery manufacturing, automotive parts, refrigeration systems, electronic components, precision metal products, and other industries requiring high-quality sealing verification.

Contact HeJin

Looking for a reliable Helium Leak Testing Machine for your battery production line?

Our engineering team is ready to help you select the right solution based on your product structure, leak rate requirements, and production capacity.

HeJin delivers factory-direct leak testing equipment with professional technical support, customized engineering services, and dependable after-sales assistance to help manufacturers improve product quality and production efficiency.

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कुल मिलाकर रेटिंग

5.0
इस आपूर्तिकर्ता के लिए 50 समीक्षाओं पर आधारित

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100%
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सभी समीक्षाएँ

M
Michael Turner
United States Dec 1.2025
This helium leak test machine works far better than the previous system we used. The accuracy is outstanding, and our testing efficiency improved by over 30%.
J
Jonas Weber
Germany Oct 22.2025
Die Verarbeitungsqualität ist hervorragend. Wir haben zwei Geräte für Membranspeichertests gekauft, und beide arbeiten mit bemerkenswerter Stabilität und Wiederholgenauigkeit.
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